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How to prolong bath lifetime and optimize your production process

Written by Vivi Yde Laursen on . Posted in Sustainability.

How to prolong bath lifetime and optimize your production process

22 MARCH 2023

With the right industrial cleaner you can extend bath lifetime by weeks or even years. Curious to discover how and see all the benefits? Find out here

Prolong bath lifetime and optimize
your production process

How do you make your cleaning process more sustainable? Well, it’s all about doing more with less. Less water. Less energy consumption. And less maintenance.

But how can you do that without compromising on cleanliness? The short – and probably not so surprising – answer is to choose the right water-based industrial cleaner that fits your production process.

Would you like the longer and more thorough answer? Then keep scrolling.

Extend bath lifetime by several weeks. 
Or maybe even years

Yes, you read it right. Extending bath lifetime is possible – with the right cleaning solution that fits your production process perfectly. It all starts by choosing the optimum sustainable industrial detergent. And the result? It’s better than you think. You reduce energy consumption and increase your production time.

Let’s take an example.

Let’s say you have a bath that contains 5,000 liters. The lifetime of the bath is three months and the water temperature is 70°C. Decent, right? Well, it could be even better. By using the right industrial cleaning solution, you can double the bath lifetime to six months and lower the water temperature to 45°C. You not only save a lot of water – you also reduce your energy bill significantly, while maintaining – or even improving – cleanliness.

A smoother wash process and longer bath lifetimes 
for VMS Group

VMS Group covers all aspects of service within the maritime and offshore industry. They had three important demands for their industrial detergent:

  1. The quality of the washed items had to be impeccable
  2. The product had to be a single-use product and contain corrosion protection
  3. The product had to be eco-friendly and safe for the working environment

With the right industrial detergent for their particular production, all three demands were met. And moreover, the economic gain was an extra asset. Their new cleaning process ensures that the wash process runs smoothly, and they achieve cost savings through lowering the water temperature and extending bath lifetimes.

Read the full case story →

4 tips to keep your bath in
good condition for longer

In order to ensure efficient and high-quality industrial parts cleaning and to optimize bath lifetime, there are several things you can do. Some of them are:

Make sure to keep the correct pH level in the bath. This will prevent corrosion and reduce degradation of the bath. At DST-CHEMICALS, our technicians help you check the purity, the condition of the bath and the entire washing process in general.

Keep the bath at an optimal temperature to prevent degradation and extend its lifespan. Higher temperatures aren’t necessarily better. By choosing the right cleaner, you can lower the temperature and reduce energy costs.

Go through regular maintenance checks to identify any potential issues early on and prevent them from causing long-term damage. At DST-CHEMICALS, our promise to our customers is that we are in this together. And we stick to this promise by providing maintenance and service to ensure your requirements are met – every day.

Make sure to stick to the recommended instructions for bath usage and maintenance to ensure that the bath is used and maintained correctly.

The highest level of cleanliness
at the lowest possible cost

Keeping your industrial parts cleaning sustainable is important. On the other hand, you also need to make sure your cleaning processes are kept at the lowest possible cost. We get that. So let’s focus on some of the economic gains that are achieved by extending bath lifetime.

  • Increase production time:
    Fewer interruptions in your production process means more time for what’s important for your business – enhanced productivity.

  • Cut heating costs:
    With longer bath lifetime, you need less water and less cleaner. And with the right detergent you can lower the water temperature significantly.
  • Achieve energy savings:
    When lowering the water temperature, you use less energy each time you need to heat up the bath.

The best industrial cleaner pays off

Choosing a DST-CHEMICALS cleaning product is good business. And so it was for Sona BLW Precision Forgings, an automotive technology company based in India.

Just take a look at these shiny numbers:

Less water. Less environmental impact

The best way to reduce water consumption is to choose a cleaning solution that makes it possible to extend the life of your bath. If you do this, the results are clear. You reduce waste-water as well as water and energy consumption. A win-win situation for the environment and for your business.

Curious to know more about how you can meet the environmental demands – and keep up the cleaning standard?

Yes please – let’s talk →

Take the right step towards longer bath lifetime

Finding the right cleaning solution isn’t easy. Because no cleaner fits all. It is a question of chemistry and knowledge.

First, it is necessary to carry out testing and analysis to fully understand your industrial cleaning processes. Then it is time to find, or maybe even develop, the right detergent and implement it in your cleaning processes. And furthermore, it is essential to ensure efficient maintenance of the bath as well as ongoing service.

At DST-CHEMICALS, we have a process that ensures you get a superior water-based industrial cleaning product – no matter whether you are looking for a degreaser, cleaner, rust inhibitor or rust removers. The process is called Pure Performance.

Learn more about Pure Performance →

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How to reduce energy costs in your industrial cleaning process

Written by Tue Paulsen on . Posted in Sustainability.

Reduce energy costs – and keep up
the cleaning standard

Energy efficiency is an important topic in most companies today. Especially because of the soaring costs and the environmental demands.

The overarching problem, though, is that many processes – particularly cleaning – are quite energy intensive and therefore also expensive. So how can you improve the energy efficiency of your cleaning processes and in your production process overall?

Let’s go through some easy-to-implement ways to reduce your energy costs.

7 ways to wipe out
wasted energy

Downsizing your energy consumption has a great impact on the environment – and on your bottom line, too. So if you don’t already have a plan for your energy savings, it is time for action.

To help you on the way, we have gathered 7 simple tips to reduce energy costs in your cleaning processes – and in your production process overall:


Install automatic lighting

Let’s start with one of the easiest ways to save energy in your production facility. That is turning off the lights when no one is in the production area. To do so, you can install an automated lighting system that only turns on the lights when the area is in use. In the light of the soaring energy costs, this makes perfect sense, right?


Use the right cleaner to reduce water consumption

Regular cleaning of your industrial parts and equipment is necessary. And it is even more important that you choose the right industrial detergent for your exact needs. The right cleaner makes it possible to extend the bath lifetime and save water. We recommend that you use water-based cleaning products. Unlike solvent cleaning products, water-based cleaners are formulated to provide the highest level of cleanliness with the lowest possible impact on the environment.


Maintain equipment and prolong its lifespan

Keeping your equipment in optimal condition is important in ensuring that your operation is as  energy efficient as possible. Schedule ongoing maintenance checks on all your equipment. The old and new ones, the ones performing 24/7, and the ones you don’t use as often. This will ensure that your production is running efficiently without unnecessary and costly delays and downtimes.


Switch to LED lighting

LED bulbs are the optimal lighting choice for energy savings. And the benefits are clear. They last five to ten times longer and use about a quarter of the energy to produce the same light as halogen bulbs. Sounds great, right? So make sure to switch all bulbs to LED right away.


Lower the water temperature

Switching to the right sustainable industrial detergent makes it possible to lower the water temperature in your baths. With the right cleaner, developed for your set-up, you can lower the water temperature significantly. And this is without compromising on cleanliness. Additionally, you can prolong bath lifetime and cut costs. Plenty of good reasons to reevaluate your cleaning processes.


Power down unused equipment

Powering down your equipment when it is not in use seems to be a no brainer. Yet it can easily be overlooked. Make a habit of walking through your production facility every day to ensure that unused equipment is powered down. It can result in significant savings over time.


Involve your employees 

To make sure all of the above are completed and included in your production and cleaning processes, involve all employees in your ongoing energy optimizations. Let them know how the energy costs affect the bottom line and make sure everyone is always updated on the latest energy-saving initiatives in your production unit.

 

Danfoss achieved energy savings of 50%

Danfoss Easley used many resources, water as well as time, for washing. And this at a temperature of 70°C. In order for the employees to be able to handle the washed components further along in the process, the components had to be placed in a cooling tunnel.

A long process, which had to be repeated every day, this resulted in waste of time and energy – as well as high water consumption and the use of many chemicals.

Using the right pH-neutral metal cleaning products, Danfoss Easley has been able to lower the water temperature to 45°C. And instead of replacing the baths each week – they now replace them just once a month.

Read the case story →

Benefits of remanufacturing

Written by Vivi Yde Laursen on . Posted in Remanufacturing, Sustainability.

This process requires disassembling the product, cleaning and repairing parts, and replacing any worn or damaged components. Remanufacturing has many benefits, including environmental, economic, and social advantages.

Environmental Benefits

Remanufacturing has a positive impact on the environment. It reduces the amount of waste generated by disposing of old products and manufacturing new ones. By reusing parts and materials, remanufacturing conserves natural resources, reduces energy consumption, and decreases greenhouse gas emissions. Remanufacturing also helps prevent toxic substances from being released into the environment.

Economic Benefits

Remanufacturing has significant economic benefits. By extending the life time of products, remanufacturing helps companies save money on production costs. Remanufactured products are typically less expensive than new ones, making them more affordable. Remanufacturing also creates new jobs in the manufacturing and service sectors, particularly in the automotive industry, off-road and transportation industry in general.

Social Benefits

Remanufacturing has social benefits as well. By producing high-quality remanufactured products, companies can increase customer satisfaction and loyalty. Consumers benefit from the lower cost of remanufactured products, which can help them save money and access products they may not have been able to afford otherwise. Additionally, remanufacturing reduces the environmental impact of manufacturing, which can help improve public health and quality of life.

Examples of Remanufacturing

Remanufacturing is used in various industries to restore engines, transmissions, and other parts to like-new condition. This process can help extend the life of vehicles, trains, ships etc and reduce the number of new items that need to be manufactured. It can also help reduce the cost of vehicle repairs for consumers.

Conclusion

Remanufacturing offers many benefits, including environmental, economic, and social advantages. By conserving natural resources, reducing waste, and creating jobs, remanufacturing can help build a more sustainable and equitable, circular economy. As consumers and businesses become more aware of the benefits of remanufacturing, it is likely that its use will continue to grow and expand into new industries.

The best eco-friendly detergent that wipes away those bad-for-business chemicals

Choosing the right industrial cleaning solution for your operation is good business. It can help you improve quality while reducing water and energy consumption.

But how do you find the best detergent for your remanufacturing business? Well, it depends on a few things. At DST-CHEMICALS, we have a process that ensures you get a superior water-based industrial cleaning product to help you remanufacture in the best possible way.

The process is called Pure Performance.

Learn more about Pure Performance →

 

WMS group is remanufacturing
ships engines

Workshop manager Kim Brohus from VMS Group had three all-important demands for the cleaner:
• The quality of the washed items had to be impeccable
• The product had to be a single use product and had to contain corrosion inhibitors
• The product had to be safe for the working environment and eco-friendly

Read the full case story  →

 

Meet environmental demands – and keep up the cleaning standard

Written by Vivi Yde Laursen on . Posted in Sustainability.

The environmental demands on your business are increasing. This is putting industrial parts cleaning under pressure – unless you have the right cleaning products and process.

But how do you make your industrial parts cleaning both smarter and environmentally friendly? How do you reduce the cost per parts cleaned? And how do you find the best eco-friendly detergent for your particular operation? The answers to these questions might actually be simpler than you think. So let’s take a closer look at what you can do.

Does your industrial parts cleaning give you a clean conscience?

Let’s start by underlining the importance of eco-friendly cleaning. Honestly, we all know it is important, so the million-dollar question you really should ask yourself is: do we meet the environmental demands when cleaning or should our cleaning processes be even more eco-friendly?

Reduce, reuse and rethink

By staying up to date with the latest and greenest best practices, you can maintain cleaning standards while improving your bottom line. Sounds great, right? Here are 5 things you can do:

1. Choose environmentally friendly cleaning products
The first one is obvious. If you are not already using environmentally friendly industrial cleaners, this is the first step to success. If you are, you should make sure that it is the right one. Because finding the best eco-friendly cleaner for your particular operation will pay off. A great place to start is to choose products that are developed using water-based chemicals. Those products are formulated to provide the highest level of cleanliness with the lowest possible impact on people and the environment. With a solution from DST-CHEMICALS you can choose water-based cleaning products for every purpose.

2. Lower the water temperature
When you are degreasing or cleaning industrial parts, the water temperature depends on the type of oil and grease, the functionality of the washing plant and the type and shape of the metal item. You probably know that. But are you aware that it is possible to lower the water temperature to save energy, man-hours and money? It is possible – but only when applying the right detergent.

3. Use less water
The amount of water used when cleaning industrial parts can be huge. Really huge. This is neither good for the environment nor your operation. The best way to reduce water consumption is to choose a cleaning solution that makes it possible to extend the life of your bath without compromising on cleanliness. If you do this, the results are clear. You need less energy to heat up the water several times, you reduce waste-water and water consumption, and you increase production time. Learn more about how to prolong bath life here.

4. Educate your staff
Make sure to educate your staff to give them the required qualifications. In this way, you ensure an environmentally friendly cleaning process from beginning to end. Help them to reduce, reuse and recycle wherever possible. Make sure they know exactly the right amount of water and detergent at the right temperature to ensure the best possible result. Also, use easy-to-maintain equipment to maximize the bath lifetime and minimize your environmental impact.

5. Make ongoing quality assurance and adjustments
Implementing the right environmentally friendly industrial degreaser or cleaner in your cleaning process is a great move. However, it is not the finishing line. Make sure to evaluate the quality of your cleaning process and let us help you adjust where and when necessary. Maybe there are even more environmental savings to be made later on – and the only way to find out is to keep scrutinizing and optimizing your cleaning process.

 

The best eco-friendly detergent that makes your business shine

Choosing the right industrial cleaning solution for your operation is good business. It can help you improve quality while reducing water and energy consumption.

But how do you find the best detergent for your particular set-up? Well, it depends on several things. It depends on your production facilities, on the metal you need to clean and on the washing machines you use. Just to name a few.

At DST-CHEMICALS, we have a process that ensures you get a superior water-based industrial cleaning product – no matter whether you are looking for a degreaser cleaner, rust inhibitor or industrial degreasers. The process is called Pure Performance.

Learn more about Pure Performance →

 

HAMBURGER HOCHBAHN achieved energy savings of up to 45%

As a modern company, HAMBURGER HOCHBAHN has a consistent sustainability strategy, covering everything from a zero-emissions fleet to low-energy maintenance and cleaning of vehicles. And with DST-CHEMICALS, a new course has been set in this regard.

We have helped HAMBURGER HOCHBAHN reduce the water temperature of their baths by up to 15°C. The result? Significant energy savings of up to 45%. Perhaps you would like to learn more?

Read the case story →

 

Not less effective, just more environmentally friendly

Environmentally friendly cleaning does not have to be less effective. In fact, in the process of making sure that your industrial parts cleaning meets current legislation, you get the opportunity to streamline and optimize all of your cleaning processes.

The most important thing is to think of all the benefits, not only for the environment, but also those that your company can benefit from. The obvious one is that you improve your green footprint. The not so obvious one is that it helps you cut costs. It’s all about removing grease at the lowest possible cost. A win-win situation for the environment and for you.