How do we ensure industrial cleanliness?
How clean is clean?
We may have deviating views on how clean is clean. And we do. That is why we always assess the requirements where we talk to you about what cleanliness is and what it means to you. This is a part of our Pure Performance Concept that we lean ourselves onto to achieve high performance. Let’s take a point of exit in manufacturing.
In this industry, the metal surfaces need to be free from cutting oils, grease, and other emulsions or lubricants. In some cases, surfaces may need to be free of all contaminants, while in others, a certain level of impurities may be acceptable. However, this is no easy task, nor should it be perceived as such. That is why we suggest and present the best water-based cleaning solution based on a Product Selector Report from our tech lab. The report is based on a sample of i.e the emulsion used, and metal parts produced in your facility. So, to answer the question ‘how clean is clean’, well, it depends on your specific cleaning needs.
You can read more about our Pure Performance Concept here
How does lack of quality in cleaning affect your production process?
When considering the impact of poor cleaning, it is important to focus on the cleaner rather than the machine. Clean parts are crucial for the next step in the production process. Poor cleaning of these parts can lead to a variety of challenges that slow down productivity.
As a production manager, you know the importance of cleaning industrial parts. However, sometimes the cleaning quality might not meet the required standards, leading to the time-consuming need for manual re-cleaning. And even worse, if you do not have high-quality cleaners, your cleaning machine may not do the job properly. Either you will need to clean the parts twice or do it manually by hand. Increasing manhour costs, energy costs, and water consumption which all add financial pressure. That is why it is important to prioritize quality in cleaning.
But it does not stop there. Poor cleaning quality affects later steps in the production process, such as welding, painting, assembly, and more. Contaminants can interfere with the fit and function of parts, causing delay in production.
Be careful here: Don’t fall into the trap of thinking that you can just clean metal parts at high temperatures. While it may work, it will lead to higher energy costs and water consumption due to evaporation of both water and the cleaner added; the desired result is no longer a guarantee. With the right products, you can clean at low temperatures and avoid these side effects.
Industrial quality always begins with professional cleaners
Let’s clarify the key points. You are looking for high-quality cleaning solutions to improve your business operations, and that is exactly what we offer. Our water-based cleaners have many advantages.
First, our products allow you to clean metal parts from 35°C depending on the product we choose for you. Here, already, you are quite far, since this temperature is lower you can save quite a lot amount of energy. You might wonder about the bacteria. With proper cleaning and maintenance of the environment, you can keep bacterial problems under control.
Second, you can also be confident that the water-based cleaner you receive is chosen to match your specific needs. We test samples of the oils and emulsions from your facility in our tech lab to ensure optimal results for your cleaning requirements.
Another advantage of our products is their ability to separate oil from water, which is crucial during product selection. Once our products separate the oil, you can easily skim it off using an oil skimmer. This step is important because removing the oil extends the bath’s lifetime, resulting in fewer interruptions for bath changes.
Read more about our industrial cleaners here
Nick Bjerregaard
