When it comes to maintaining a successful production, cutting costs is essential – and optimizing operations through detailed TCO analysis is the key to achieving long-term savings.

Degreasing is the process of removing grease, oil, and other contaminants from the surface of metal parts. Metal degreasing, specifically, refers to the cleaning of metal components to eliminate any residue that could inhibit their performance or longevity.

Grease and oil buildup on metal parts can have detrimental effects on their performance and durability. Not only can these contaminants cause parts to operate less efficiently, but they can also lead to corrosion over time. Proper degreasing ensures that metal components are clean and free from these harmful substances, allowing them to function optimally and last longer.

Different types of metals have varying degreasing requirements based on their composition and intended use. For example, stainless steel, aluminum, and copper each require specific cleaning methods to effectively remove grease and oil without damaging the metal surface. It is important to identify the type of metal you are working with and utilize the appropriate degreasing technique to ensure the best results.

Degreasing steel parts can present specific challenges due to the material’s susceptibility to corrosion and contamination. To effectively clean steel components, it is essential to use degreasing techniques that are strong enough to remove grease and oil, yet gentle enough to damage the metal surface. Common methods for degreasing steel include using alkaline cleaners, solvent cleaners, or ultrasonic cleaners. These methods are effective in removing contaminants from steel parts, ensuring they are clean and ready for use.  

Aluminum parts also require special attention when it comes to degreasing, as the metal is prone to oxidation and can be easily damaged by harsh chemicals. When degreasing aluminum, it is important to use non-corrosive cleaners and avoid prolonged exposure to acidic or alkaline solutions. Techniques such as steam cleaning, solvent degreasing, or using alkaline cleaners are commonly used to remove grease and oil from aluminum without causing damage.

There are two primary methods for degreasing metal parts: water-based degreasing and solvent degreasing. Water-based degreasing involves using water and biodegradable detergents to remove grease and oil from metal surfaces. This method is environmentally friendly and safe to use, making it a popular choice for many industries. Solvent degreasing, on the other hand, involves using chemical solvents to dissolve and remove contaminants from metal parts. While effective, solvent degreasing can be hazardous and should be used with caution.  

Advantages and applications of water-based degreasing has many advantages over solvent degreasing, including lower environmental impact, reduced health risks for workers, and cost-effectiveness. Water-based degreasers are versatile and can be used on a wide range of metals, making them a popular choice for many industries. They are also safe to use and dispose of, making them a sustainable option for degreasing metal parts. 
Read more about our water-based degreasing products
 

Degreasing steel surfaces for welding or coating: When preparing steel surfaces for welding or coating, it is crucial to ensure that the metal is thoroughly cleaned and free from grease or oil. For optimal results, degreasing steel surfaces can be done using solvent-based cleaner or a water-based cleaner. These products effectively remove contaminants and leave the steel surface clean and ready for further processing. It is important to follow manufacturer instructions and safety guidelines when using these chemicals to prevent any damage to the metal.

Degreasing Aluminum engine parts: Aluminum engine parts are particularly sensitive to grease and oil buildup, as these contaminants can affect engine performance and longevity. When degreasing aluminum engine parts, it is recommended to use a mild solvent or water-based degreaser that is safe for use on aluminum surfaces. Avoid harsh chemicals that can corrode or damage the aluminum. It is also beneficial to rinse the parts thoroughly after degreasing to ensure all residue is removed.

Metal degreasing the DST way

Best practices for effective degreasing: To achieve effective degreasing results, it is important to follow best practices and guidelines. When selecting a degreaser, consider the compatibility of the product with the specific metal component you are cleaning. Different metals may require different degreasing agents to ensure optimal result. Additionally, always use the appropriate cleaning equipment, such as brushes or cloths, to effectively remove grease and oil from metal surfaces. Post-degreasing inspection is also crucial to ensure that all contaminants have been successfully removed before proceeding with further processing or assembly.

Selecting the right degreaser based on metal compatibility: Choosing the right degreaser for metal components is essential to achieve effective cleaning results: Consider the type of metal you are working with and select a degreaser that is compatible with the material. Water-based degreasers are safe and versatile for use on a wide range of metals, while solvent-based degreasers may be effective for certain applications. Always refer to product labels and manufacturer recommendations when selecting a degreaser to ensure compatibility and optimal performance.  

Recommendations for cleaning equipment and post degreasing inspection: After degreasing metal components, it is important to clean properly to maintain your degreasing equipment to ensure its longevity and effectiveness. Conduct post degreasing inspections to verify that all contaminants have been removed and that the metal parts are clean and ready for use. This step is crucial for ensuring the quality and performance of the finished product.
Read more about our industrial degreasing in the manufacturing process

Questions & Answers

Every day, sustainability takes up more space, regardless of the industry you are in. We are collaborating with an advisory firm on a materiality assessment, followed by strategy development. We identified impact on environment, people, and economy in our value chain. Engaging with key stakeholders, we will prioritize these impacts to address the most material ones. We will assess risks and opportunities in ESG, similar to CSRD requirements. This exercise will help us meet customer expectations and communicate sustainability efforts transparently.

When it comes to maintaining a successful production, cutting costs is essential – and optimizing operations through detailed TCO analysis is the key to achieving long-term savings.

Industrial degreasing is the process of removing contaminants such as oils, greases, lubricants, dust, dirt, and residues from equipment and parts. These contaminants can build up over time and cause a variety of issues, including increased friction, overheating, corrosion, and mechanical failures. By removing these contaminants through degreasing, performance can be improved, leading to increased efficiency and longevity.

Degreasers are typically composed of surfactants that work together to break down and dissolve substances. Surfactants are responsible for reducing surface tension, allowing the degreaser to penetrate and lift contaminants off surfaces.

There are various types of degreasers available on the market, each formulated for specific applications and surfaces. Some degreasers are water-based, while others are solvent-based. In addition to cleaning surfaces, degreasers also play a crucial role in preparing surfaces for coatings or treatments. 

When it comes to industrial degreasing, there are various methods that can be employed to effectively remove contaminants from surfaces and parts. Two common methods are solvent-based degreasing and water-based degreasing, each offering unique benefits and considerations.  
 
Water-based degreasing relies on the power of water and surfactants to remove contaminants from the surfaces. Water-based degreasers are environmentally friendly, non-toxic, and safer for workers to use. They are suitable for cleaning water-soluble contaminants and are generally less harsh on surfaces compared to solvent-based degreasers.  

On the other hand, solvent-based degreasers involve using chemical solvents to break down and dissolve contaminants. While solvent-based degreasers can be effective, they can be harsh on the environment and pose health risks to workers if not used properly. It is essential to follow safety guidelines and proper disposal procedures when using solvent-based degreasers.  
 
It is important to note that the effectiveness of a cleaner on heavy oils can depend on various factors, including the specific formulation of the cleaner and the nature of the oil. 

Identify the type of contaminants: Determine whether the contaminants are oil-based or water-soluble to choose between solvent-based and water-based degreasers.  
 
Consider surface materials: Some surfaces may be sensitive to certain chemicals, so it is essential to select a degreasing method that will not cause damage.  
 
Environmental impact: Consider the environmental impact of the degreasing method and choose an eco-friendlier option if possible. 
 
Safety precautions: Ensure that proper safety measures are in place when using degreasers, especially solvent-based solutions, to protect workers and the environment.  

Degreasing plays a crucial role in maintaining the efficiency and performance of parts and equipment in various industrial settings.

Best practices in industrial degreasing are essential to ensure optimal performance, safety, and longevity of equipment. Here are some guidelines for maintaining degreasing equipment and implementing safety protocols:  
 
1. Equipment Maintenance:
A) Instrument adjustment: Ensure that degreasing equipment is properly instrumented to ensure accurate and efficient cleaning.
B) Regular checks: Perform regular inspections of equipment for any signs of wear and tear, leaks, or malfunctions, and address any issues promptly.
C) Clean equipment: Thoroughly clean and maintain degreasing equipment to prevent contaminants from accumulating and affecting performance.
D) Follow manufacturer’s guidelines: Adhere to the manufacturer’s instructions for proper operation, maintenance, and storage of degreasing equipment. 

2. Safety protocols:
A) Ventilation: Ensure adequate ventilation in the degreasing area to minimize exposure to fumes and vapors. Consider installing ventilation systems or using exhaust fans to remove airborne contaminants.
B) Protective gear: Provide appropriate personal protective equipment (PPE) such as gloves, goggles, and respirators to employees handling degreasers to protect against chemical exposure.
C) Training: Properly train employees in the safe handling and use of degreasers, including how to handle spills or accidents.
D) Disposal Procedures: Establish proper procedures for the disposal of degreasing chemicals and waste in compliance with regulations. Consider recycling or reusing degreasing solutions when possible.

3. Environmental considerations:
A) Use Eco-friendly degreasers: Consider using environmentally friendly degreasers that are biodegradable and safer for the environment.
B) spill prevention: Implement spill prevention measures and have appropriate spill response kits on hand in case of accidents.
C) Proper Storage: Store degreaser in a designated area away from heat sources, ignition points, and incompatible materials to prevent accidents.  

You’ve learned a ton so far, and it’s totally normal if you’re feeling a bit overwhelmed and wondering how to choose the right industrial degreaser for your needs. Don’t worry, we’ve got your back if you need us!

Our degreasing solutions offer three key advantages that set them apart. Before diving into these benefits, it is crucial to highlight that all our DST-products are water-based, making them ideal for industrial environments. Firstly, our degreasers excel at operating at low temperatures, effectively cleaning and degreasing any metal surface.

Furthermore, they are foam-free from 38°C which means boosts cleaning efficiency. Secondly, the pH levels of our water-based DST-DEGREEZ products range from slightly acidic to neutral and slightly alkaline, facilitating safe degreasing of various metal types without compromising employee health. Lastly, our demulsifying DST-DEGREEZ products prolong bath life and minimize interruptions by separating oil from the washing solution, allowing for easy removal using an oil skimmer. Simplifying your workday, enhancing efficiency, and reducing downtime – all made possible with DST-DEGREEZ.  

Questions & Answers

Every day, sustainability takes up more space, regardless of the industry you are in. We are collaborating with an advisory firm on a materiality assessment, followed by strategy development. We identified impact on environment, people, and economy in our value chain. Engaging with key stakeholders, we will prioritize these impacts to address the most material ones. We will assess risks and opportunities in ESG, similar to CSRD requirements. This exercise will help us meet customer expectations and communicate sustainability efforts transparently.

When it comes to maintaining a successful production, cutting costs is essential – and optimizing operations through detailed TCO analysis is the key to achieving long-term savings.

Solvent degreasing is a method of cleaning metal parts and equipment by using chemical solvents to dissolve and remove grease, oil, dirt, and other contaminants. This process is crucial in industrial settings where cleanliness and surface preparation are essential for maintaining product quality, performance, and safety.  

The role of solvent degreasing in industrial cleaning is paramount. Grease, oil, and other contaminants can accumulate on metal parts during manufacturing, storage, or transportation, leading to issues such as decreased efficiency, product defects, and potential safety hazards. Solvent degreasing effectively eliminates these contaminants, allowing for proper surface preparation and ensuring that components are clean and ready for further processing or assembly.  

Solvent degreasing is commonly used in industries such as automotive, aerospace, electronics, and metal fabrication, where metal parts need to meet stringent cleanliness standards. 

Hydrocarbon-based solvents are a popular choice for industrial degreasing due to their effectiveness in removing oil, grease, and other contaminants from metal surfaces. These solvents are derived from petroleum and are known for their fast evaporation rates, low residue, and compatibility with a wide range of materials. Hydrocarbon solvents are commonly used in industries such as automotive, aerospace, and metal fabrication for degreasing applications.  

One well-known type of hydrocarbon solvent is mineral spirits, which is a versatile solvent that can effectively dissolve grease and oil without leaving behind a residue. Mineral spirits are often used in degreasing operations where a strong solvent is required, but caution should be taken as they can be flammable and have some health risks associated with prolonged exposure.  

Chlorinated solvents, on the other hand, have been widely used in industrial degreasing due to their excellent cleaning properties and fast evaporation rates. However, chlorinated solvents such as trichloroethylene and perchloroethylene are now facing increased scrutiny due to their environmental and health hazards. These solvents are known to be toxic, carcinogenic, and detrimental to the ozone layer, leading to regulatory restrictions on their use. 

As a more environmentally friendly alternative, bio-based solvents offer a sustainable solution for degreasing operations. These solvents are derived from renewable resources such as plants, fruits, or vegetables and are biodegradable, non-toxic, and low in VOC emissions. Water-based degreasers, like those offered by us, are a popular choice for manufacturers looking to reduce their environmental footprint while maintaining effective cleaning performance. These degreasers are safe to use, cost-effective, and can be used in a wide range of applications without compromising cleaning efficiency.  

Water-based degreasers are cleaning solution that are primarily composed of water and other biodegradable ingredients, such as surfactants, detergents, de- and emulsifiers. Surfactants are compounds that lower the surface tension between two substances, allowing them to mix more easily. Detergents are cleaning agents that help to remove dirt and grease from surfaces. A demulsifier is a chemical additive used to separate emulsions, which are mixtures of two or more liquids that do not normally mix together. Demulsifiers help break down the emulsion, allowing the liquids to separate more easily. Emulsifiers are substances that help to mix two liquids that would normally separate, creating a stable mixture. These degreasers are designed to remove grease, oil, dirt, and other contaminants from a variety of surfaces, including metal, concrete, and plastic. Water-based degreasers are considered environmentally friendly alternatives to solvent-based degreasers because they are non-toxic, non-flammable, and have lower VOC emissions.

Advantages of water-based degreasers include: 

Solvent-based cleaners offer several advantages in terms of efficiency and effectiveness in cleaning applications. Some of the key benefits include: 

Cleaning power: Solvent-based cleaners are effective at removing tough grease, oil, dirt, and contaminants from various surfaces, including metal, machinery, and equipment. They can penetrate and dissolve stubborn residues quickly, leading to faster cleaning times and improved results.  

 
Quick drying: Solvent-based cleaners evaporate quickly, leaving surfaces clean and dry in a short amount of time. This can help reduce downtime and increase productivity in industrial settings where rapid cleaning is necessary.  
 
Despite their efficiency and effectiveness, solvent-based cleaners come with environmental and health concerns due to their chemical composition. Some of the challenges associated with solvent use include: 

Environmental impact: Solvents can contribute to air and water pollution if not properly managed. The use of volatile organic compounds (VOCs) can contribute to smog formation and harm air quality. Improper disposal of solvent waste can also contaminate soil and water sources. 

 
Health hazards: Solvents can pose health risks to workers exposed to them through inhalation, skin contact, or ingestion. Some solvents are toxic, carcinogenic, or can cause respiratory and skin irritation. Prolonged exposure to solvent vapors can lead to long-term health effects.

Use in a well-ventilated area: Ensure that solvent-based cleaners are used in well-ventilated areas to minimize exposure to harmful fumes and vapors. Use exhaust fans or wear personal protective equipment, such as respirators, gloves, and eye protection.

Proper storage and handling: Store solvent-based cleaners in a well-ventilated, secure area away from sources of heat, sparks, or flames. Follow proper handling procedures, such as avoiding direct skin contact and using appropriate tools for dispensing and application.

Proper disposal: Dispose of solvent waste according to local regulations and guidelines. Avoid pouring solvent waste down drains or sewers and do not mix solvent waste with other chemicals. Consider recycling or reclaiming solvents when possible.

Consider alternatives: Explore alternative cleaning solutions, such as water-based cleaners or biodegradable solvents, that offer effective cleaning while minimizing environmental and health risks.

Questions and Answers

Every day, sustainability takes up more space, regardless of the industry you are in. We are collaborating with an advisory firm on a materiality assessment, followed by strategy development. We identified impact on environment, people, and economy in our value chain. Engaging with key stakeholders, we will prioritize these impacts to address the most material ones. We will assess risks and opportunities in ESG, similar to CSRD requirements. This exercise will help us meet customer expectations and communicate sustainability efforts transparently.

When it comes to maintaining a successful production, cutting costs is essential – and optimizing operations through detailed TCO analysis is the key to achieving long-term savings.

As an production company, the cost of cleanliness can add up quickly. Total Cost of Ownership (TCO) is a term that refers to the complete cost that goes into owning and operating a piece of equipment, including maintenance, repairs, and replacement costs.

When it comes to choosing the right industrial degreaser cleaners for your facility, factoring in TCO can save you money in the long run.

By selecting a cleaner that prolongs bath life time, works at lower temperature and is efficient and effective, you can reduce energy, waste water and re-work leading to a lower TCO overall. In addition, a high-quality industrial cleaner can help improve the lifespan and performance of your equipment, ultimately saving you money and time.

This indicates that there are much more to your cleaning process than just the upfront costs of the products.

Conducting a total cost of ownership (TCO) analysis can bring numerous advantages to businesses. By considering all factors that contribute to the costs of equipment over its lifetime, businesses can make informed decisions about their purchases.

For example, a TCO analysis may reveal a particular degreaser cleaner with a higher upfront cost will mean increased energy savings and provide a longer bath life time than a cheaper alternative.

Not only can this type of analysis save money in the long run, but it can also lead to increased cleanliness and efficiency in operations. Overall, conducting a TCO analysis can provide businesses with invaluable insights and benefits.

Check out the numbers below  and let’s calculate your potential savings together! 

The importance of industrial cleaners cannot be overstated in any manufacturing setup. Products which remove tough stains, oil, emulsions and grease from surfaces.

When it comes to analyzing the lifespan and maintenance of industrial cleaners, the bath life time is one of the key factors that determine how long a cleaner can last before it needs to be replaced. To keep the cleaners performing optimally, regular service visits are essential to ensure that the equipment is in top shape and the cleaner is working to its maximum potential.

Additionally, regular use of a non-water-based industrial cleaners can cause wear and tear on equipment, but with the right cleaner and the right maintenance, these degreaser cleaners can significantly reduce the damage caused on equipment, thus making them long-lasting and highly effective.

See the range of industrial cleaners here.

Knowing how to calculate the total cost of ownership (TCO) for a new product can save you money in the long run. TCO takes into account all of the costs associated with a product, such as energy costs, bath life time, waste water, and fresh water usage. 

By analyzing the TCO of a product before purchase, you can identify any hidden costs and make more informed decisions. For example, a product that costs less initially may end up being more expensive to use in the long run due to higher energy costs or shorter bath life time. 

By using TCO, you can make better decisions for your business and ensure that you are not overspending on products that may seem like a bargain at first glance.

When it comes to industrial cleaning, ensuring the cleanliness of the parts cleaned is of utmost importance. However, it is equally important to understand the performance metrics of the cleaner you are using. Factors such as bath life time, energy savings, and low temperature capability can greatly impact the effectiveness and efficiency of your cleaning process.

It is also becoming increasingly important to consider environmentally-friendly options, as many companies are striving towards sustainability.

By taking the time to understand the performance metrics of industrial cleaners, you can ensure that your cleaning process is efficient, effective, and environmentally responsible.

Conclusion

We understand the importance of sustainability and strive to make a positive impact on the environment. By offering a range of sustainable detergent solutions. DST-CHEMICALS demonstrate a genuine commitment to reducing the ecological footprint associated with cleaning processes. Joining forces with us means aligning yourself with a company that prioritizes ethical practices and actively contributes to the green agenda.