Skip to main content

Tag: Knowledge

The ultimate cleaning guide after the deburring process

Written by Tue Paulsen on . Posted in Deburring, Industrial Cleaning, Knowledge.

Realizing the benefits of
taking TCO into consideration
for industrial cleaning

When it comes to maintaining a successful production, cutting costs is essential – and optimizing operations through detailed TCO analysis is the key to achieving long-term savings.

Table of Contents

What is deburring?

Deburring is the process of removing burrs, which are unwanted rough edges or protrusions on a material, usually formed during manufacturing operations like cutting, drilling, or milling. Deburring plays a crucial role in improving part quality by ensuring smooth surfaces, proper fit, and better performance. It helps in enhancing the functionality, aesthetics, and safety of the finished product. In summary, deburring is necessary to maintain quality, enhance product performance, and improve overall functionality.

Significance of deburring in manufacturing

Deburring plays a crucial role in several aspects of the manufacturing process. First, deburring improves the functionality and performance of components, ensuring they fit seamlessly together and operate smoothly. Furthermore, it enhances the overall quality and aesthetics of the finished product. Smooth, burr-free surfaces not only look more professional but also minimize the risk of injury during handling or assembly.
By eliminating burrs, manufacturers can enhance the lifespan and reliability of their products, ultimately increasing customer satisfaction and loyalty.
Read more about our metal cleaning products in manufacturing here

Statistisches Material über unsere Gesamtbetriebskosten

Like these numbers? Let’s talk

We’re experts in cleaning after the deburring process

When it comes to cleaning solutions after a deburring process, we, at DST-CHEMICALS, stand out as a leader in the industry. With 35 years of experience and expertise, we offer cleaning solutions of high quality and functionality aimed at washing the parts after a deburring process that are covered with oxides, ultimately, removing them in the process.

Consult with an expert

The deburring process

At DST-CHEMICALS, we mainly have cleaning products for a cleaning process after TEM and ECM. However, there exists methods and techniques used to remove burrs, depending on factors such as the material being worked on, the size and types of burrs, production volume, and desired level of precision. Here are some common deburring methods:

Manual deburring

This method involves using handheld tools like flies, abrasive stone, or sandpaper to manually remove burrs. It is suitable for small-scale or intricate workpieces, but it can be time-consuming and labor intensive.

Pros

  • Cost-effective for small-scale production or one-off projects.
  • Provides precise control over the deburring process.
  • Suitable for delicate materials or intricate parts.

Cons

  • Time consuming, especially for large-scale production.
  • Requires skilled labor, leading to higher labor costs.
  • May result in inconsistent deburring if not performed meticulously.

Mechanical deburring

This method uses machines to remove burrs. These machines can be equipped with rotating brushes, abrasive belts or abrasive wheels. They provide consistent and efficient deburring for larger workpieces or high-volume production.

Pros

  • Faster and more efficient than manual deburring.
  • Consistent deburring results for large quantities of parts.
  • Reduces labor costs compared to manual deburring.

Cons

  • Initial investment in machinery can be costly.
  • Limited to parts that can fit within the capabilities of the equipment.
  • Potential for over-deburring if not carefully controlled.

Thermal deburring (TEM)

The TEM deburring process uses the ignition of a combustible gas within a pressurized chamber to remove burrs from machined components. Because the burrs are much smaller than the component, they reach the auto-ignition point instantly and are vaporized in the oxygen-rich chamber. An oxide layer is left across the component surfaces and in most cases, this needs to be cleaned prior to the next step, or as part of subsequent coating process. An accurately defined mixture of gases is fed into the deburring chamber via a gas metering system and ignited by a spark. The temperature of the subsequent combustion ranges from 2.500 to 3.300 °C and raises above the ignition temperature of the burr. 
Read more about neutral cleaning after TEM

Pros

  • Effective in removing burrs from complex and hard-to-reach areas.
  • Can be used on various types of metals and alloys.
  • High deburring precision.
  • Short cycle times.

Cons

  • Safety concerns due to the potential risks associated with working with combustible gases.
  • High equipment and operational costs.
  • Possibility of surface discoloration or distortion.

Electrochemical deburring (ECM)

ECM is deployed to remove unwanted burrs from metal workpieces. It uses electrochemical reactions to dissolve the burrs without causing damage to the surrounding material. Here are the pros and cons of ECM.
Read more about neutral cleaning after ECM

Pros

  • Precise and controlled removal of burrs without altering the workpiece surface.
  • Can target specific areas requiring deburring.
  • Faster deburring process compared to manual methods.
  • Lower risk of surface damage or distortion.

Cons

  • Limited effectiveness on large burrs or burrs in hard-to-reach spots.
  • Limited applicability to certain metals and alloys.
  • Higher initial investment in equipment and setup
  • Dependency on the electrolyte solution and its maintenance.

Wanna find your cleaner? Let’s talk

Deburring parts to perfection

Deburring is the process of removing sharp edges or burrs from a workpiece. It is a crucial step in manufacturing, as these burrs can pose safety risks, hinder the functionality of the parts, or cause damage during assembly or use. The need for deburring arises in various materials, including metal, aluminum, copper pipes, and plastic parts.

Metal parts are commonly subject to deburring due to the nature of their manufacturing processes such as machining, casting, or stamping. Burrs and sharp edges can be present on materials like steel, stainless steel, aluminum, brass, and copper. Deburring with methods like grinding, filing, or abrasive blasting can remove the sharp edges and produce smooth surfaces.

Aluminum parts can be challenging to deburr due to their tendency to clog deburring tools and the potential for smearing the material if not approached correctly. Common deburring methods include abrasive blasting, sanding, or using deburring brushes to achieve clean and smooth edges.

How we can help you in the deburring process

DST-CHEMICALS is a renowned and trusted partner in the field of cleaning solutions after deburring, offering innovative solutions and expertise that set them apart from others in the industry. We follow a unique approach to cleaning after a deburring process known as the Pure Performance Concept, which ensures the highest level of quality and efficiency in cleaning after a deburring process. Here’s why we are the go-to partner for cleaning solutions after deburring: 

Expertise and experience: We boast a team of experts with extensive knowledge of cleaning after deburring different types of parts and materials. Our understanding of various deburring techniques, and chemical formulation enable us to provide customized solutions for even the most complex cleaning challenges.

Our Pure Performance concept is based on our commitment to delivering the highest level of performance in every aspect of the deburring process. Depending on what deburring method you choose, we have chemical cleaning formulations to meticulous process optimization and precise quality control, we make sure that every part is cleaned to perfection.

We understand that every customer has unique requirements and challenges. We provide comprehensive support, collaborating closely with our clients to analyze their needs, conduct trials, and develop optimized deburring processes. Our customer-centric approach ensures that the final clean after deburr operation meets and exceeds expectations.

Explore our process

See how we have helped others

We’ve done it before. Actually, we have helped professionals like you bring new life to machines since 1987. Roland Fleischer GmbH is a prime example of this.

Why you should clean after deburring

It is very important to clean a piece after a deburring process, particularly in thermal and electrochemical deburring, due to the following reason:

The deburring process generates burrs, scales, chips, oxides, and other loose particles that can remain attached to the workpiece. Cleaning helps to remove these debris, preventing them from interfering with subsequent processes or causing damage to the equipment or machinery.

TEM and ECM deburring processes can introduce contaminants or residues onto the workpiece surface. Cleaning ensures the removal of any residual chemicals, oxides, or other substances that may have accumulated during the deburring process. This promotes a clean and smooth surface finish, meeting the desired specifications and enhancing the overall aesthetics of the products.

Prevention of corrosion: If the workpiece is not thoroughly cleaned after ECM deburring, any residual chemicals or electrolytes used in the deburring process can stay on the surface. This can lead to corrosion over time. Cleaning helps to eliminate these corrosive substances, protecting the workpiece from potential damage.

Failure to clean a workpiece after deburring can result in the contamination of subsequent processes or assemblies. Loose burrs, debris, or residues left on the surface may inadvertently mix with lubricant, coating, or other materials used in further manufacturing stages. This can compromise the performance, functionality, or durability of the final product, leading to potential product failures or customer dissatisfaction.

Cleaning the workpiece after deburring is crucial for accurate quality control and process validation. By thoroughly cleaning the surface, any remaining burrs or defects can be clearly identified and assessed. This allows for proper evaluation of the deburring process, ensuring its effectiveness and reliability, and enabling necessary adjustments or improvements to be made.

Overall, cleaning a piece after deburring, especially in thermal and electrochemical deburring, maintains the integrity, quality, and performance of the workpiece, minimizing potential issues and ensuring the success of subsequent manufacturing processes.

Talk to a specialist

Questions and answers

What is the purpose of deburring?
Deburring is done to remove burrs and sharp edges from the surface of a workpiece, improving its safety, functionality, and overall aesthetics.

What are the methods of deburring?
There are several methods of deburring, including manual deburring, mechanical deburring, thermal deburring, and chemical deburring. The choice of method depends on factors such as material type, part complexity, desired finish, and production volume.

What tool is used to deburr?
Various tools are used for deburring, such as deburring blades, brushes, grinding wheels, or abrasive belts. The selection of the tool depends on the material type and the size and shape of the burrs to be removed.

What does it mean to deburr material?
Deburring refers to the process of removing burrs, which are unwanted metal or material projections, and smoothing the surface of a workpiece to eliminate sharp edges, improve functionality, and enhance safety.

Why is deburring done?
Deburring is done for several reasons. It improves the overall quality and appearance of the workpiece, reduces the risk of injury due to sharp edges, and ensures proper fit and functionality when assembling parts. Moreover, deburring helps to prevent damage to equipment and extends the lifespan of the finished product.

Any other questions? Let’s talk

Environmental, social, and governance

At DST-CHEMICALS, sustainability is at the heart of everything we do. We engaged with key stakeholders, including our team of suppliers, to ensure we focused on what truly mattered. Ready to see the full picture? Keep an eye out for our ESG report, where we share the next steps in our journey to sustainability.

Continue reading

Cut costs / Save money through DST's TCO.

Benefits of TCO in industrial cleaning

Written by Tue Paulsen on . Posted in Industrial Cleaning, Knowledge.

Realizing the benefits of
taking TCO into consideration
for industrial cleaning

When it comes to maintaining a successful production, cutting costs is essential – and optimizing operations through detailed TCO analysis is the key to achieving long-term savings.

Table of Contents

What is Total Cost of Ownership (TCO) and why it’s important for industrial cleaners

As an production company, the cost of cleanliness can add up quickly. Total Cost of Ownership (TCO) is a term that refers to the complete cost that goes into owning and operating a piece of equipment, including maintenance, repairs, and replacement costs.

When it comes to choosing the right industrial degreaser cleaners for your facility, factoring in TCO can save you money in the long run.

By selecting a cleaner that prolongs bath life time, works at lower temperature and is efficient and effective, you can reduce energy, waste water and re-work leading to a lower TCO overall. In addition, a high-quality industrial cleaner can help improve the lifespan and performance of your equipment, ultimately saving you money and time.

This indicates that there are much more to your cleaning process than just the upfront costs of the products.

Try our TCO calculator

Advantages of doing a TCO Analysis

Conducting a total cost of ownership (TCO) analysis can bring numerous advantages to businesses. By considering all factors that contribute to the costs of equipment over its lifetime, businesses can make informed decisions about their purchases.

For example, a TCO analysis may reveal a particular degreaser cleaner with a higher upfront cost will mean increased energy savings and provide a longer bath life time than a cheaper alternative.

Not only can this type of analysis save money in the long run, but it can also lead to increased cleanliness and efficiency in operations. Overall, conducting a TCO analysis can provide businesses with invaluable insights and benefits.

Check out the numbers below  and let’s calculate your potential savings together! 

Statistisches Material über unsere Gesamtbetriebskosten

Talk to a specialist

Analyzing the lifespan and maintenance
of industrial cleaners

The importance of industrial cleaners cannot be overstated in any manufacturing setup. Products which remove tough stains, oil, emulsions and grease from surfaces.

When it comes to analyzing the lifespan and maintenance of industrial cleaners, the bath life time is one of the key factors that determine how long a cleaner can last before it needs to be replaced. To keep the cleaners performing optimally, regular service visits are essential to ensure that the equipment is in top shape and the cleaner is working to its maximum potential.

Additionally, regular use of a non-water-based industrial cleaners can cause wear and tear on equipment, but with the right cleaner and the right maintenance, these degreaser cleaners can significantly reduce the damage caused on equipment, thus making them long-lasting and highly effective.
See the range of industrial cleaners here.

How to calculate TCO in practice

Knowing how to calculate the total cost of ownership (TCO) for a new product can save you money in the long run. TCO takes into account all of the costs associated with a product, such as energy costs, bath life time, waste water, and fresh water usage. 

By analyzing the TCO of a product before purchase, you can identify any hidden costs and make more informed decisions. For example, a product that costs less initially may end up being more expensive to use in the long run due to higher energy costs or shorter bath life time. 

By using TCO, you can make better decisions for your business and ensure that you are not overspending on products that may seem like a bargain at first glance.

Understanding performance metrics
of industrial cleaners

When it comes to industrial cleaning, ensuring the cleanliness of the parts cleaned is of utmost importance. However, it is equally important to understand the performance metrics of the cleaner you are using. Factors such as bath life time, energy savings, and low temperature capability can greatly impact the effectiveness and efficiency of your cleaning process.

It is also becoming increasingly important to consider environmentally-friendly options, as many companies are striving towards sustainability.

By taking the time to understand the performance metrics of industrial cleaners, you can ensure that your cleaning process is efficient, effective, and environmentally responsible.

Let’s calculate your TCO

Conclusion

In conclusion, the TCO analysis can be a powerful tool in production companies to track and predict operating and maintenance expenses for their industrial cleaners over time.

From initial purchase price to performance abilities, bath life time and savings on energy, conducting a TCO analysis is a key part of optimizing operations and avoiding unnecessary expenses.

This article highlighted all of the various aspects that come into play when analyzing TCO of industrial cleaners. We hope this helped you to make confident cost-effective decisions – should you choose to calculate TCO on your own or require professional assistance – we would be more than happy to help.

So why not let us calculate your TCO for your next industrial cleaner? Try out the calculator here.

Let’s talk TCO

Environmental, social, and governance

At DST-CHEMICALS, sustainability is at the heart of everything we do. We engaged with key stakeholders, including our team of suppliers, to ensure we focused on what truly mattered. Ready to see the full picture? Keep an eye out for our ESG report, where we share the next steps in our journey to sustainability.



Continue reading

How to prolong bath lifetime and optimize your production process

Written by Vivi Yde Laursen on . Posted in Knowledge, Sustainability.

Realizing the benefits of
taking TCO into consideration
for industrial cleaning

When it comes to maintaining a successful production, cutting costs is essential – and optimizing operations through detailed TCO analysis is the key to achieving long-term savings.

Table of Contents

Prolong bath lifetime and optimize
your production process

How do you make your cleaning process more eco-conscious? Well, it’s all about doing more with less. Less water. Less energy consumption. And less maintenance.

But how can you do that without compromising on cleanliness? The short – and probably not so surprising – answer is to choose the right water-based industrial cleaner that fits your production process.

Would you like the longer and more thorough answer? Then keep scrolling.

Extend bath lifetime by several weeks.
Or maybe even years

Yes, you read it right. Extending bath lifetime is possible – with the right cleaning solution that fits your production process perfectly. It all starts by choosing the optimum sustainable industrial detergent. And the result? It’s better than you think. You reduce energy consumption and increase your production time.

Let’s take an example.

Let’s say you have a bath that contains 5,000 liters. The lifetime of the bath is three months and the water temperature is 70°C. Decent, right? Well, it could be even better. By using the right industrial cleaning solution, you can double the bath lifetime to six months and lower the water temperature to 45°C. You not only save a lot of water – you also reduce your energy bill significantly, while maintaining – or even improving – cleanliness.

Discover more today!

A smoother wash process and longer bath lifetimes for VMS Group

We’ve done it before. Actually, we have helped professionals like you bring new life to machines since 1987.
VMS Group A/S is a prime example of this.

4 tips to keep your bath in
good condition for longer

In order to ensure efficient and high-quality industrial parts cleaning and to optimize bath lifetime, there are several things you can do. Some of them are:

Make sure to keep the correct pH level in the bath. This will prevent corrosion and reduce degradation of the bath. At DST-CHEMICALS, our technicians help you check the purity, the condition of the bath and the entire washing process in general.

Keep the bath at an optimal temperature to prevent degradation and extend its lifespan. Higher temperatures aren’t necessarily better. By choosing the right cleaner, you can lower the temperature and reduce energy costs.

Go through regular maintenance checks to identify any potential issues early on and prevent them from causing long-term damage. At DST-CHEMICALS, our promise to our customers is that we are in this together. And we stick to this promise by providing maintenance and service to ensure your requirements are met – every day.

Make sure to stick to the recommended instructions for bath usage and maintenance to ensure that the bath is used and maintained correctly.

Consult with a specialist

The highest level of cleanliness
at the lowest possible cost

Keeping your industrial parts cleaning sustainable is important. On the other hand, you also need to make sure your cleaning processes are kept at the lowest possible cost. We get that. So let’s focus on some of the economic gains that are achieved by extending bath lifetime.

  • Increase production time:
    Fewer interruptions in your production process means more time for what’s important for your business – enhanced productivity.
  • Cut heating costs:
    With longer bath lifetime, you need less water and less cleaner. And with the right detergent you can lower the water temperature significantly.
  • Achieve energy savings:
    When lowering the water temperature, you use less energy each time you need to heat up the bath.

The best industrial cleaner pays off

Choosing a DST-CHEMICALS cleaning product is good business. And so it was for Sona BLW Precision Forgings, an automotive technology company based in India.

Just take a look at these shiny numbers:

Statistisches Material über unsere Gesamtbetriebskosten

Talk to a specialist

Less water.
Less environmental impact

The best way to reduce water consumption is to choose a cleaning solution that makes it possible to extend the life of your bath. If you do this, the results are clear. You reduce waste-water as well as water and energy consumption. A win-win situation for the environment and for your business.

Curious to know more about how you can meet the environmental demands – and keep up the cleaning standard?
Yes please – let’s talk →

VMS group's success with industrial cleaning through DST-CHEMICALS in the offshore industry.

Consult with an expert today

Conclusion

Take the right step towards longer bath lifetime

Finding the right cleaning solution isn’t easy. Because no cleaner fits all. It is a question of chemistry and knowledge.

First, it is necessary to carry out testing and analysis to fully understand your industrial cleaning processes. Then it is time to find, or maybe even develop, the right detergent and implement it in your cleaning processes. And furthermore, it is essential to ensure efficient maintenance of the bath as well as ongoing service.

At DST-CHEMICALS, we have a process that ensures you get a superior water-based industrial cleaning product – no matter whether you are looking for a degreaser, cleaner, rust inhibitor or rust removers. The process is called Pure Performance.
Learn more about Pure Performance →

1 click is just 1 step closer to success

Environmental, social, and governance

At DST-CHEMICALS, sustainability is at the heart of everything we do. We engaged with key stakeholders, including our team of suppliers, to ensure we focused on what truly mattered. Ready to see the full picture? Keep an eye out for our ESG report, where we share the next steps in our journey to sustainability.



Continue reading

How to reduce energy costs in your industrial cleaning process

Written by Tue Paulsen on . Posted in Knowledge, Sustainability.

Realizing the benefits of
taking TCO into consideration
for industrial cleaning

When it comes to maintaining a successful production, cutting costs is essential – and optimizing operations through detailed TCO analysis is the key to achieving long-term savings.

Table of Contents

Reduce energy costs – and keep up the cleaning standard

Energy efficiency is an important topic in most companies today. Especially because of the soaring costs and the environmental demands.

The overarching problem, though, is that many processes – particularly cleaning – are quite energy intensive and therefore also expensive. So how can you improve the energy efficiency of your cleaning processes and in your production process overall?

Let’s go through some easy-to-implement ways to reduce your energy costs.

Danfoss achieved energy savings of 50%

Consult with an expert today

7 ways to wipe out wasted energy

Downsizing your energy consumption has a great impact on the environment – and on your bottom line, too. So if you don’t already have a plan for your energy savings, it is time for action.

To help you on the way, we have gathered 7 simple tips to reduce energy costs in your cleaning processes – and in your production process overall:

Install automatic lighting
Let’s start with one of the easiest ways to save energy in your production facility. That is turning off the lights when no one is in the production area. To do so, you can install an automated lighting system that only turns on the lights when the area is in use. In the light of the soaring energy costs, this makes perfect sense, right?

Use the right cleaner to reduce water consumption
Regular cleaning of your industrial parts and equipment is necessary. And it is even more important that you choose the right industrial detergent for your exact needs. The right cleaner makes it possible to extend the bath lifetime and save water. We recommend that you use water-based cleaning products. Unlike solvent cleaning products, water-based cleaners are formulated to provide the highest level of cleanliness with the lowest possible impact on the environment.

Maintain equipment and prolong its lifespan
Keeping your equipment in optimal condition is important in ensuring that your operation is as  energy efficient as possible. Schedule ongoing maintenance checks on all your equipment. The old and new ones, the ones performing 24/7, and the ones you don’t use as often. This will ensure that your production is running efficiently without unnecessary and costly delays and downtimes.

Switch to LED lighting
LED bulbs are the optimal lighting choice for energy savings. And the benefits are clear. They last five to ten times longer and use about a quarter of the energy to produce the same light as halogen bulbs. Sounds great, right? So make sure to switch all bulbs to LED right away.

Lower the water temperature
Switching to the right sustainable industrial detergent makes it possible to lower the water temperature in your baths. With the right cleaner, developed for your set-up, you can lower the water temperature significantly. And this is without compromising on cleanliness. Additionally, you can prolong bath lifetime and cut costs. Plenty of good reasons to reevaluate your cleaning processes.

Power down unused equipment
Powering down your equipment when it is not in use seems to be a no brainer. Yet it can easily be overlooked. Make a habit of walking through your production facility every day to ensure that unused equipment is powered down. It can result in significant savings over time.

Involve your employees
To make sure all of the above are completed and included in your production and cleaning processes, involve all employees in your ongoing energy optimizations. Let them know how the energy costs affect the bottom line and make sure everyone is always updated on the latest energy-saving initiatives in your production unit.

Save money – TCO

Danfoss achieved energy savings of 50%

We’ve done it before. Actually, we have helped professionals like you bring new life to machines since 1987. Danfoss is a prime example of this.

Environmental, social, and governance

At DST-CHEMICALS, sustainability is at the heart of everything we do. We engaged with key stakeholders, including our team of suppliers, to ensure we focused on what truly mattered. Ready to see the full picture? Keep an eye out for our ESG report, where we share the next steps in our journey to sustainability.



Continue reading

Degreasing a few of Zeppelin's workpieces.

Benefits of remanufacturing

Written by Tue Paulsen on . Posted in Knowledge, Remanufacturing.

Realizing the benefits of
taking TCO into consideration
for industrial cleaning

When it comes to maintaining a successful production, cutting costs is essential – and optimizing operations through detailed TCO analysis is the key to achieving long-term savings.

Table of Contents

Environmental, Economic and Social Benefits

Environmental Benefits
Remanufacturing has a positive impact on the environment. It reduces the amount of waste generated by disposing of old products and manufacturing new ones. By reusing parts and materials, remanufacturing conserves natural resources, reduces energy consumption, and decreases greenhouse gas emissions. Remanufacturing also helps prevent toxic substances from being released into the environment.

Economic Benefits
Remanufacturing has significant economic benefits. By extending the life time of products, remanufacturing helps companies save money on production costs. Remanufactured products are typically less expensive than new ones, making them more affordable. Remanufacturing also creates new jobs in the manufacturing and service sectors, particularly in the automotive industry, off-road and transportation industry in general.

Social Benefits
Remanufacturing has social benefits as well. By producing high-quality remanufactured products, companies can increase customer satisfaction and loyalty. Consumers benefit from the lower cost of remanufactured products, which can help them save money and access products they may not have been able to afford otherwise. Additionally, remanufacturing reduces the environmental impact of manufacturing, which can help improve public health and quality of life.

Start your dst journey today!

The best eco-friendly detergent that wipes away those bad-for-business chemicals

Choosing the right industrial cleaning solution for your operation is good business. It can help you improve quality while reducing water and energy consumption.

But how do you find the best detergent for your remanufacturing business? Well, it depends on a few things. At DST-CHEMICALS, we have a process that ensures you get a superior water-based industrial cleaning product to help you remanufacture in the best possible way.

The process is called Pure Performance.
Learn more about Pure Performance →

Come, let’s find your cleaner!

Examples of Remanufacturing

Remanufacturing is used in various industries to restore engines, transmissions, and other parts to like-new condition. This process can help extend the life of vehicles, trains, ships etc and reduce the number of new items that need to be manufactured. It can also help reduce the cost of vehicle repairs for consumers.

VMS group's success with industrial cleaning through DST-CHEMICALS in the offshore industry.

Talk to a specialist

VMS group is remanufacturing ships engines

Workshop manager Kim Brohus from VMS Group had three all-important demands for the cleaner:

  • The quality of the washed items had to be impeccable
  • The product had to be a single use product and had to contain corrosion inhibitors
  • The product had to be safe for the working environment and eco-friendly.

Conclusion

Remanufacturing offers many benefits, including environmental, economic, and social advantages. By conserving natural resources, reducing waste, and creating jobs, remanufacturing can help build a more sustainable and equitable, circular economy. As consumers and businesses become more aware of the benefits of remanufacturing, it is likely that its use will continue to grow and expand into new industries.

Let’s address your concerns

Environmental, social, and governance

At DST-CHEMICALS, sustainability is at the heart of everything we do. We engaged with key stakeholders, including our team of suppliers, to ensure we focused on what truly mattered. Ready to see the full picture? Keep an eye out for our ESG report, where we share the next steps in our journey to sustainability.



Continue reading

Meet environmental demands – and keep up the cleaning standard

Written by Tue Paulsen on . Posted in Knowledge, Sustainability.

Realizing the benefits of
taking TCO into consideration
for industrial cleaning

When it comes to maintaining a successful production, cutting costs is essential – and optimizing operations through detailed TCO analysis is the key to achieving long-term savings.

Table of Contents

The environmental demands on your business are increasing

This is putting industrial parts cleaning under pressure – unless you have the right cleaning products and process.

But how do you make your industrial parts cleaning both smarter and environmentally friendly? How do you reduce the cost per parts cleaned? And how do you find the best eco-friendly detergent for your particular operation? The answers to these questions might actually be simpler than you think. So let’s take a closer look at what you can do.

Talk to a specialist

Does your industrial parts cleaning
give you a clean conscience?

Let’s start by underlining the importance of eco-friendly cleaning. Honestly, we all know it is important, so the million-dollar question you really should ask yourself is: do we meet the environmental demands when cleaning or should our cleaning processes be even more eco-friendly?

Talk to a specialist

Reduce, reuse and rethink

By staying up to date with the latest and greenest best practices, you can maintain cleaning standards while improving your bottom line. Sounds great, right? Here are 5 things you can do:

  • Choose environmentally friendly cleaning products
    The first one is obvious. If you are not already using environmentally friendly industrial cleaners, this is the first step to success. If you are, you should make sure that it is the right one. Because finding the best eco-friendly cleaner for your particular operation will pay off. A great place to start is to choose products that are developed using water-based chemicals. Those products are formulated to provide the highest level of cleanliness with the lowest possible impact on people and the environment. With a solution from DST-CHEMICALS you can choose water-based cleaning products for every purpose.

  • Lower the water temperature
    When you are degreasing or cleaning industrial parts, the water temperature depends on the type of oil and grease, the functionality of the washing plant and the type and shape of the metal item. You probably know that. But are you aware that it is possible to lower the water temperature to save energy, man-hours and money? It is possible – but only when applying the right detergent.

  • Use less water
    The amount of water used when cleaning industrial parts can be huge. Really huge. This is neither good for the environment nor your operation. The best way to reduce water consumption is to choose a cleaning solution that makes it possible to extend the life of your bath without compromising on cleanliness. If you do this, the results are clear. You need less energy to heat up the water several times, you reduce waste-water and water consumption, and you increase production time. Learn more about how to prolong bath life here.

  • Educate your staff
    Make sure to educate your staff to give them the required qualifications. In this way, you ensure an environmentally friendly cleaning process from beginning to end. Help them to reduce, reuse and recycle wherever possible. Make sure they know exactly the right amount of water and detergent at the right temperature to ensure the best possible result. Also, use easy-to-maintain equipment to maximize the bath lifetime and minimize your environmental impact.

  • Make ongoing quality assurance and adjustments
    Implementing the right environmentally friendly industrial degreaser or cleaner in your cleaning process is a great move. However, it is not the finishing line. Make sure to evaluate the quality of your cleaning process and let us help you adjust where and when necessary. Maybe there are even more environmental savings to be made later on – and the only way to find out is to keep scrutinizing and optimizing your cleaning process.

Talk to a specialist

The best eco-friendly detergent that
makes your business shine

Choosing the right industrial cleaning solution for your operation is good business. It can help you improve quality while reducing water and energy consumption.

But how do you find the best detergent for your particular set-up? Well, it depends on several things. It depends on your production facilities, on the metal you need to clean and on the washing machines you use. Just to name a few.

At DST-CHEMICALS, we have a process that ensures you get a superior water-based industrial cleaning product – no matter whether you are looking for a degreaser cleaner, rust inhibitor or industrial degreasers. The process is called Pure Performance.

Learn more about Pure Performance →

Talk to a specialist

HAMBURGER HOCHBAHN achieved
energy savings of up to 45%

As a modern company, HAMBURGER HOCHBAHN has a consistent sustainability strategy, covering everything from a zero-emissions fleet to low-energy maintenance and cleaning of vehicles. And with DST-CHEMICALS, a new course has been set in this regard.

We have helped HAMBURGER HOCHBAHN reduce the water temperature of their baths by up to 15°C. The result? Significant energy savings of up to 45%. Perhaps you would like to learn more?

Read the case story →

Talk to a specialist

Conclusion

Not less effective, just more environmentally friendly

Environmentally friendly industrial cleaning does not have to be less effective. In fact, in the process of making sure that your industrial parts cleaning meets demands, you get the opportunity to streamline and optimize all of your cleaning processes.

The most important thing is to think of all the benefits, not only for the environment, but also those that your company can benefit from. The obvious one is that you improve your green footprint. The not so obvious one is that it helps you cut costs. It’s all about removing grease at the lowest possible cost. A win-win situation for the environment and for you.

Let’s have a virtual cup of coffee

Environmental, social, and governance

At DST-CHEMICALS, sustainability is at the heart of everything we do. We engaged with key stakeholders, including our team of suppliers, to ensure we focused on what truly mattered. Ready to see the full picture? Keep an eye out for our ESG report, where we share the next steps in our journey to sustainability.



Continue reading

Contact us